Scotsman CME806R Manuál

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Introduction:
This product manual contains the information
needed for the setup, installation, initial start up,
sanitation and maintenance of this ice machine.
Keep it for future reference.
There are 3 models covered in this manual:
CME506R, a 115 volt, dual evaporator
machine
CME656R and CME806R, 230 volt, dual
evaporator machines
Be certain that the information applies to the model
in question. If no model is listed, the information
applies to all models, including A and D series.
This manual is organized in the same way as the
expected use of the machine, it begins with
specifications, goes thru unpacking and setup,
shows where everything is; continues with initial
start up, then describes how it works. After that is
the sanitation section, followed by service
diagnosis and repair.
CME506R, 656R, 806R: AutoIQ Cubers
January 2000
Page 1
Table Of Contents
Specifications: ............ page 2
Pre-Installation ............ page 3
Location: .............. page 4
Stacking: .............. page 5
Remote Condenser Location ....... page 6
For The Installer: Remote Condenser . . . page 7
Coupling Instructions .......... page 8
Electrical: .............. page 9
Electrical Connections: KCMR230 Fan Relay Kit
(CME656R & CME806R only) ...... page 10
Plumbing: .............. page 11
After Utility Connections: ........ page 12
Component Location and Function: .... page 13
AutoIQ Controller: ........... page 14
Initial Start Up: ............ page 15
Adjustments: ............. page 16
Adjustments: ............. page 17
How To Operate The AutoIQ Controller . . page 18
How The Electronic Cuber Works ..... page 19
Technicians Only: Freeze Cycle Operational Sequence
..................page 20
Technicians Only: Harvest Cycle Operational Sequence
.................. page 21
Sanitation and Cleaning ........ page 22
Additional Maintenance ......... page 23
Additional Maintenance: Water Distributors . page 24
Additional Maintenance: Inlet Water Valve Screen
..................page 25
Additional Maintenance: Bin Controls, Condenser
..................page 26
Service Diagnosis: Controller Diagnostic Light Analysis
.................. page 27
Service Diagnosis ........... page 28
Service Diagnosis: Components ..... page 29
Service Diagnosis ........... page 30
PTCR Diagnosis ........... page 31
Operational Characteristics: CME506R . . . page 32
Operational Characteristics: CME656R . . . page 33
Operational Characteristics: CME806R . . . page 34
Removal and Replacement ....... page 35
Removal and Replacement ....... page 36
Removal and Replacement: AutoIQ Controller page 37
Removal and Replacement: Water Level Sensor
..................page 38
Removal and Replacement: ....... page 39
Access Valves: ............ page 40
Before Calling for Service ........ page 41
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Shrnutí obsahu

Strany 1 - Introduction:

Introduction:This product manual contains the informationneeded for the setup, installation, initial start up,sanitation and maintenance of this ice m

Strany 2 - Specifications:

Electrical Connections: KCMR230 Fan Relay Kit (CME656R & CME806R only)When 2 ice machines are connected to 1 remotecondenser coil, and the fan mot

Strany 3 - Pre-Installation

Plumbing:All models require an adequate potable watersupply and a gravity drain. The recommendationsfor tubing are: Water supply to be38“ OD. Drain to

Strany 4 - Location:

After Utility Connections:1. Level the cabinet, use the leg levelers on theend of the legs to adjust the cabinet height.2. Wash out the bin. If desire

Strany 5 - Stacking:

Component Location and Function:Reservoir: Contains the water charge used forevery batch of ice.Water Inlet Valve: Opens to allow water into thereserv

Strany 6 - Remote Condenser Location

AutoIQ Controller:Indicator Lights:•Bin Full: On when bin is full, goes on andoff as ice falls during a harvest cycle.•Freeze: On when the unit is in

Strany 7

Initial Start Up:1. Remove the front, top and side panels.2. Locate and open the receiver “king” valve.3. Locate the AutoIQ Controller.4. Switch on th

Strany 8 - Coupling Instructions

Adjustments:If there was a problem during Initial StartUp:If an error light came on, check the following.1. Water error.A water error could have been

Strany 9 - Electrical:

Adjustments:Thermostatic Expansion Valve:The TXV is not adjustable, do not attempt to adjustit.How to Adjust the Amount of Water PurgeAdjustment is do

Strany 10

How To Operate The AutoIQ ControllerThe AutoIQ Controller is amicroprocessor based device thatreceives input from several sourcesand switches various

Strany 11 - Plumbing:

How The Electronic Cuber WorksThis section is intended for the technician. It is notnecessary for the normal operation andmaintenance of the machine.T

Strany 12 - After Utility Connections:

Specifications:These ice machines are designed to be installedindoors, in a controlled environment. They canoperate satisfactorily under a wide variet

Strany 13

Technicians Only: Freeze Cycle Operational SequenceAssuming the machine has been operational, theFreeze cycle begins with the end of the HarvestCycle:

Strany 14 - AutoIQ Controller:

Technicians Only: Harvest Cycle Operational SequenceHarvestThe water valve opens and fills the reservoir to theFull level.The water pump shuts off. It

Strany 15 - Initial Start Up:

Sanitation and CleaningIt is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition.Without human intervention,

Strany 16 - Adjustments:

Additional MaintenanceTo drain reservoir completely:1. Remove front panel.2. Push and hold the Off button.3. Remove screw holding reservoir cover, pul

Strany 17

Additional Maintenance: Water DistributorsIt may become necessary to remove the waterdistributors from the top of the evaporator andclean (de-minerali

Strany 18 - January 2000

Additional Maintenance: Inlet Water Valve ScreenThe inlet water valve has a screen on its inlet sideto keep debris from flowing into the valve. In som

Strany 19

Additional Maintenance: Bin Controls, CondenserThe bin controls use a system of infrared emittingand receiving components to sense the build up ofice

Strany 20

Service Diagnosis: Controller Diagnostic Light AnalysisCME506R, 656R, 806R: AutoIQ CubersJanuary 2000Page 27Problem or Symptom Possible Cause Probable

Strany 21

Service DiagnosisCME506R, 656R, 806R: AutoIQ CubersJanuary 2000Page 28Problem or Symptom Possible Cause Probable CorrectionUnit is off because of a“Ha

Strany 22 - Sanitation and Cleaning

Service Diagnosis: ComponentsCME506R, 656R, 806R: AutoIQ CubersJanuary 2000Page 29Problem or Symptom Possible Cause Probable CorrectionFan motor does

Strany 23 - Additional Maintenance

Pre-InstallationOther Applications:The Electronic Cubers may be placed on certainIce Dispensers, including Scotsman models:HD356, RS220 and IS220.Chec

Strany 24

CME506R, 656R, 806R: AutoIQ CubersJanuary 2000Page 30Problem or Symptom Possible Cause Probable CorrectionPoor harvest Hot gas valve does not open Che

Strany 25

PTCR DiagnosisThe CME506R, CME656R and CME806R DSeries all use a PTCR (Positive TemperatureCoefficient Resistor) in place of a conventionalstart relay

Strany 26 - Condenser

Operational Characteristics: CME506RCycle Times (Minutes):System Pressures (PSIG):Refrigerant Charge•224 ounces of R-404ATypical Compressor Amps•Freez

Strany 27

Operational Characteristics: CME656RCycle Times (minutes):System Pressures (PSIG):Refrigerant Charge•CME656R uses 232 ounces whenconnected to ERC201,

Strany 28 - Service Diagnosis

CME506R, 656R, 806R: AutoIQ CubersJanuary 2000Page 34Operational Characteristics: CME806RCycle Times (minutes):System Pressures (PSIG):Refrigerant Cha

Strany 29 - Service Diagnosis: Components

Removal and ReplacementInlet Water Valve1. Remove the front panel.2. Shut off the water supply.3. Push and release the OFF button.4. Pull the wire har

Strany 30

Removal and ReplacementDrain Tubing1. Remove the front panel.2. Push and release the Off button.3. Remove bin baffle.4. Remove 1 plastic bolt and the

Strany 31 - PTCR Diagnosis

Removal and Replacement: AutoIQ Controller1. Disconnect the electrical power.2. Remove the front panel.3. Remove mounting screw holding controller toc

Strany 32

Removal and Replacement: Water Level Sensor1. Remove front panel.2. Push and hold the OFF button. Release it whenthe machine stops.3. Trace wire harne

Strany 33

Removal and Replacement:Transformer and Compressor StartingComponentsSingle phase compressors use a start relay, startcapacitor and run capacitor. All

Strany 34

Location:A 6 inch minimum clearance on the back, left andright sides is required for the proper operation andservice of this machine.Locate the conden

Strany 35 - Removal and Replacement

Access Valves:To use the access valves:1. Be sure that the valve is closed. Remove thestem cap and insert a 3/16" allen wrench. Checkthat the val

Strany 36

CME506R, 656R, 806R: AutoIQ CubersJanuary 2000Page 41Before Calling for ServiceCheck the following:1. Has the water supply to the ice machine or build

Strany 38 - Water Temperature Sensor

In Place Cleaning of the Ice Machine Water System:1. Remove all ice from the bin. Either save it in a sanitarycontainer or discard it. If the cleaning

Strany 39 - Removal and Replacement:

Stacking:Models CME256, CME506, CME656 and CME806may be stacked together in any combination. Usekit number KSCME6-30.1. Remove the front, left side an

Strany 40 - Access Valves:

CME506R, 656R, 806R: AutoIQ CubersJanuary 2000Page 6Remote Condenser LocationUse the following for planning the placement of thecondenser relative to

Strany 41 - Before Calling for Service

For The Installer: Remote CondenserLocate the condenser as near as possible to theinterior location of the ice machine.Note: The location of the conde

Strany 42

Coupling InstructionsThe couplings on the ends of the pre-charged linesets are self-sealing when installed properly.Follow these instructions carefull

Strany 43

Electrical:All models must be installed with the correct wiresize and type per the National Electric Code.Locate the nameplate on the back of the cabi

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